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Camarillo-area greenhouses produce 21st century crops

Agriculture

High-tech facilities hoard water, generate electricity and produce 20 times more tomatoes per acre than conventional farms. But the seed money needed is also far greater.

By Jerry Hirsch|May 14, 2009

On a coastal plain near Camarillo not far from a U.S. Navy base and an outlet mall, the future of California farming is taking shape.

Rising out of verdant acres of strawberries and artichokes between Highway 101 and the Pacific Ocean in Ventura County are two mammoth, high-tech greenhouses.


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Climate change is a serious threat to California's $36-billion agricultural economy. The farming company behind this $50-million complex sees it as insurance against perpetual drought, volatile fossil fuel prices and resilient pests.

The facility generates its own renewable power. It hoards rainwater. It hosts its own bumblebees for pollination. And it requires a fraction of the chemicals used in neighboring fields to coax plants to produce like champions.

This fledgling movement to grow food crops in closed, sustainable environments could become as revolutionary to farming in the 21st century as California's development of massive farms was in the 20th, agriculture experts say.

"We are doing all of this not only because it will be good for our business but because it will be good for everyone else," said Casey Houweling, president of Houweling Nurseries, the Canadian farming company that is cultivating tomatoes at the facility, which will be fully operational in June.

The son of a Dutch immigrant farmer, the 51-year-old Houweling has helped build his family's agricultural business into one of the largest greenhouse-based growers in North America. But the California facility is no ordinary hothouse.

On a recent afternoon, he was eager to show visitors clusters of plump, sweet tomatoes hanging overhead from vines that reach high into the rafters. This arrangement allows the farm's 450 permanent employees to climb ladders to pick the fruit instead of stooping. The plants, which are fed individually through tubing that looks like intravenous hospital equipment, produce 20 times more fruit per acre than in conventional field production.

Virtually nothing is wasted in this ecosystem. Workers have dug a four-acre pond to store rainwater and runoff. This water, along with condensation, is collected, filtered and recirculated back to each of the 20-acre greenhouses. That has cut water use to less than one-fifth of that required in conventional field cultivation. Fertilizer use has been reduced by half. There are no herbicides and almost no pesticides, and there is no dust.

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