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Boeing to shut C-17 plant in Long Beach

The closure of the Long Beach facility will affect 3,000 workers companywide by 2015. Many will lose their jobs.

September 18, 2013|By W.J. Hennigan and Samantha Schaefer
  • Many longtime workers were shaken by the news that Boeing would shut down its Long Beach plant for good in 2015 and eliminate thousands of jobs. Above, a man deep in thought leaves the plant.
Many longtime workers were shaken by the news that Boeing would shut down… (Barbara Davidson, Los Angeles…)

Aerospace giant Boeing Co. announced plans to close its sprawling Long Beach plant and eliminate thousands of assembly-line jobs where the hulking C-17 cargo plane is built.

The plant is one of the last vestiges of an era in which aviation and aerospace helped build Southern California's middle class, and it was a major employer in Long Beach for decades.

The announcement Wednesday came just a week after Boeing delivered its 223rd and final C-17 to the Air Force. It has a few foreign orders to fill, but company officials have decided to shut down the assembly line for good in 2015.

Although the plant had been considered in danger of closing in recent years, many workers had hoped that it would remain in operation. The news Wednesday shook longtime workers.

"It's like a mortuary in there," said Vince Breen, 58, a structural mechanic, after getting off his shift. "We were stunned."

Boeing said nearly 3,000 employees support the C-17 production program in Long Beach; Macon, Ga.; Mesa, Ariz.; and St. Louis. The company plans the workforce reductions beginning in early 2014 and continuing through closure.

There are no plans to move a new production program into the 1.1-million-square-foot facility. Boeing said some workers may be moved to other jobs inside the company, but many will have to enter an already tough job market, in which unemployment now stands at 9.9% in Los Angeles County.

"Ending C-17 production was a very difficult but necessary decision," said Dennis Muilenburg, chief executive of Boeing's defense, space and security sector. "We want to thank the highly skilled and talented employees who have built this great airlifter for more than two decades."

Sung Won Sohn, a nationally known economist at Cal State Channel Islands, said the Southland aerospace industry has been in decline for years.

"The impact will be painful and long-lasting in the communities which are affected," he said. "Aerospace has created a lot of high-paying jobs and other related jobs in Southern California, everything from housing to restaurant sales."

Aircraft manufacturing first boomed in California during World War II, with factories churning out war birds around the clock. At its peak during World War II, the Douglas Aircraft plant in Long Beach employed 50,000 people and a new plane was completed every two hours. Its prosperity spawned new communities, such as Lakewood, to house workers.

After the war came to a close, the industry evolved during the Cold War. The Air Force awarded the contract for the C-17 in 1981 as the United States faced potential military threats that required massive cargo lifts.

Design work soon followed, and the first C-17 to fly — known as T-1 — took off in 1991. Programs like the C-17 provided well-paying jobs to PhDs fresh out of Caltech and manufacturing workers with a high school degree.

In its heyday, the C-17 plant was fully staffed with a parking lot so big that workers put flags on their cars to find them in the sea of vehicles.

The Long Beach plant was built by Douglas Aircraft Co., and the plant still has a large "Fly DC Jets" sign nearby. It thrived for decades, employing thousands and producing some of the world's most popular airliners, including the DC-3, DC-8 and MD-80.

In the decades since the Cold War, the aerospace industry went through a major retrenchment that led to consolidation of the industry as competition from overseas grew. In mergers over those years, Douglas became McDonnell Douglas, which later joined with Boeing.

"The plant is a symbol of a past era in Southern California," said Peter Westwick, author of "Blue Sky Metropolis: The Aerospace Century in Southern California." "Aerospace manufacturing was the path to the middle class for many Southern Californians."

Aerospace workers in Los Angeles County fell to just 56,780 last year, according to the county Economic Development Corp., which tracks the industry. That was a nearly 70% drop from the 189,035 workers employed in 1990.

Cost overruns, technical difficulties and repeated delays caused the C-17 to become one of the most controversial defense procurement programs of the 1990s.

But as production got going, the problems were solved and the plane became a workhorse for the military. Today, it has the highest readiness rate of any cargo plane in the U.S. arsenal.

The C-17 Globemaster III is a massive, four-engine jet that can haul 60-ton tanks, troops and medical gear across continents and land on short runways.

The Air Force stopped ordering C-17s in 2006. Since then, Congress added last-minute appropriations for more planes to keep the plant rolling. Again and again, lawmakers came to the program's rescue, partly because it supports roughly 30,000 supplier jobs in 44 states.

In 2010 lawmakers set aside funding for 10 new planes. That year, then-Defense Secretary Robert M. Gates told Congress he would recommend that President Obama veto legislation that contains money to pay for any additional C-17s.

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